Madera Tiles:
The Ultimate Shake Replacement
MonierLifetile's most realistic
looking roofing tile with the appearance and realism of real wood
shakes. Rustic charm, rugged beauty, real texture, all the warmth of
natural wood, but with durability that lasts a lifetime.
This artisan crafted shake roof
tile, with its random textures and subtly blended nuances of hue, so
closely resembles weathered hand-split cedar shakes that the difference
can only be discerned by touch.
These tiles look far better than
the typical "shake tile" marketed by concrete tile manufacturers. The
rustic and realistic texture depicting hand-split shakes will greatly
enhance your new home design.
The investment is probably about
$2 to $3 additional for an installed Madera roof ($6,000 to $10,000 more
on a typical size home) compared to CHEAPER LOOKING, over-used typical
concrete shake tiles. But the payback is the unique architectural
up-grade to your home design that may add a huge selling feature and
market value up-tick on your project.
Strong, standard weight for
tiles,
Madera shake tiles can be easily installed without too much structural
reinforcement. They provide Class A fire resistance, CSA and UL
approvals, as well as warranted protection from the severest of storms.
The beauty of this premium tile
can substantially increase the aesthetic value of a home, yet, when
prorated through its years of service, these tiles actually have a life
cycle cost less than many other roofscapes.
Here in the West-Coast of North
America, cedar shakes and shingles have been the most prominent and well
accepted architectural look for our homes for decades. Unfortunately
cedar shakes have severely escalated in cost in the past decade due to
dwindling raw material sources and the associated higher costs of cedar blocks as a
result. As well, the quality of and longevity of cedar shakes has been
reducing due to younger (less natural preservatives and weaker wood
structure) raw wood being utilized as a general rule. The result is
cedar shakes do not last as long as they used to therefore making cedar
a poor investment product in today's home building and re-roofing
markets.
But no one can argue that the
look of cedar is not a great architectural choice. To keep in theme with
today's existing neighborhoods, with the older shake roofs the prominent
feature among the area's homes, a replacement product for the wood
shakes should still depict the look of real wood.
That is why Madera
is such an ideal choice for new construction, as well as a possible
product to consider for re-roofing old shake roofs if your structure
will support the moderately heavier weight (contact a structural
engineer for approval for re-roofing an existing roof.
Remember...40 to 70% of your
home's street appeal and character is directly attributable to the roof
style, colour, and texture.
Madera is light enough to use
as a replacement for most homes that were engineered to support cedar
shakes or shingles, with only slight carpentry to reinforce the trusses
(get an engineers recommendation). Weighing in at about 9 lbs per square foot,
these tiles are about 3 lbs per dquare foot heavier than wet cedar shakes installed on
our homes now. Madera is about 20% lighter than typical standard weight concrete
tiles used on new home construction every day in today's market.
NOW AVAILABLE:
Madera
700
Madera shake
look tiles came from the moulds and style of the original shake look
tile called CedarLite (600 lbs / sqr). The Cedarlite tiles were fabulous
for re-roofing homes with cedar shakes on them, except in the Pacific
Northwest and Southern BC they were a little light, and therefore
fragile when subjected to heavy snow loads, or foot traffic to clean the
roof. Now, Monier has created a 700 pound version of the Cedarlite tile,
by making their normal Madera a little thinner, and therefore lighter.
It is stronger to walk on than CedarLite, but it looks just as good.
Madera 700 tiles are modeled after the highest quality
hand-split cedar shakes. These tiles were developed, along with
Cedarlite 600, with a unique manufacturing process that gives such a
realistic appearance, most would be hard pressed to tell the difference
between it and real wood shakes. The colours and textures of these tiles
vary just like real wood does, so the beauty is natural but with all the
advantages of using concrete roof tile. They are Class A Fire Rated,
Limited Lifetime Warranted by Monierlifetile with a Fully Transferable
Non-Prorated Warranty. They do not curl, they do not burn, they do not
rot, no insects can affect them ... they are a durable long lasting
roofing material that adds striking beauty and curb appeal to any home
or building. And they a lightweight, so they are an ideal choice for
re-roofing.
Installation
Details (both types):
Madera can be installed over
a number of roof deck framing methods.
First, it can be installed
over a solid plywood roof deck (normally 1/2") with a minimum of
4:12 slope. During re-roofing, the applicator clears away all the old
cedar shakes and nails, then installs the new plywood assuring that all
top horizontal laps are supported at joints with new 1 x 4 lumber where
required to fill in gaps. This is typical of shake
"conversions" to laminated shingles and the same procedures
are to be followed during the re-sheeting phase. The addition of plywood
well fastened to the trusses will add shear strength and lateral support
that will upgrade the seismic resistance of the structure, and we
recommend this method.
Alternatively, the
applicator can fill in the gaps of the existing 1 x 4 wood strapping
under the cedar shake roof with new 1 x 4 lumber to create a solid deck
ready for the tiles and underlayments.
The underlayment is then
installed consisting of a minimum of 30# Asphalt Felt along with
associated flashings, saddles, and valley metals. The ultimate
underlayment would be a Self-Adhered Membrane such as Winterguard HT
SBS Peel & Stick membrane. The tiles are then screwed down through
the underlayment using chalk lines to align the Madera rows
horizontally, and the installer randomly side-laps the tiles so that
vertical alignment is not discernable and has the appearance of real
shakes or slate.
A second method is to install
the Madera on horizontal 1x4 wood strapping, on a vertically
counter-strapped plywood roof deck.
On new construction the
applicator can install a tile underlayment such as Feltex roof tile
underlayment, Certainteed Winterguard underlayment, or a two-ply
SBS fiberglass base sheet, directly over the plywood base sheathing, ( using good roofing practice,
anti-ponding eave detailing, and ). Second the installer applies 1x2
lumber directly over the truss locations vertically (about 2ft on
center), and then installs the 1 x4 wood straps at
maximum 10" centers over the 1x2s. The CedarLite tiles can then be screwed
directly to these straps aligning the tile to the top of each strap. The
vertical side-laps are random to create the look of random width cedar
shakes or slate.
On re-roofing applications the
installer first clears away all the old cedar shakes and nails from the
existing 1 x 4 wood strapping. Step two is to install 1/2" plywood over
the existing 1x4s and ensure the plywood is properly fastened and
supported at all top edges of each sheet. After an approved underlayment
is installed the roof is ready for the flashings and tiles to be
installed.
Alternatively, 1 x 2 vertical
wood counter-battens are installed directly over the existing trusses
(or rafters) and existing 1x4s rafters and a Feltex synthetic
underlayment is draped over these new 1x2 battens. Then step three is to
install new 1 x 4 wood straps at maximum 10" centers which will be
used to screw the new Madera tiles to the building. These 1 x 4 wood
straps help guide the roofer for top of tile alignment, they create a rain-screen venting and drainage system under the tiles, and they also
serve as a "scaffold" for installation on steeper roof homes.

A third method is to follow the
first solid deck plywood or solid wood framing method, and then install
a counter-batten system on top. This "rain-screen" method
is one of the most time proven ways of building a
leak free tile roof system for severe climate areas.

The Madera tiles are screwed (or
nailed) into place following
the manufacturer's recommended installation practices. Finally all hips
and ridges are completed using wood hip and ridge supports,
pressure-sensitive Peel and Stick Hip and Ridge sealer such as TRA
Flexseal and or Flexvent, and the matching Madera Ridge shake look caps finalize the amazing appearance and
performance of the Madera Ultimate Shake Replacement.
Our Company has more
comprehensive installation information at our showroom sales center, and
will gladly offer instruction and specifications for the Madera roof
systems we sell.
We offer training and support for new installers of
these and other quality MonierLifetile products.
Remember... 40 to 70% of your
home's street appeal and character is directly attributable to the roof
style, colour, and texture.
Contact:
The Roofing Store...
for further information:
All Weather
Products Ltd
12510 - 82nd Ave,
Surrey,
B.C., V3W 3E9
phone:
604- 572-8088